Green, Local, or Inventive—Uneka Concepts Gives Packaging an Edge and Helps Customers Get Their Products Noticed
By Nicole Zaro Stahl -- Hacienda NETWORK, May 20, 2008
Uneka Concepts, a new Hacienda tenant, put a new twist on wine-in-a-box with a simulated alligator purse for Mad Housewife Cellars.
Manufacturers are usually experts in just about all aspects of their products, from design and production to distribution and applications. Packaging, however, is one area
where there is apt to be a knowledge gap. The sheer variety of formats, techniques, and materials makes it a difficult discipline to master, especially
in a climate where attention is so tightly focused on the core business.
“Typically, packaging is its own separate industry, requiring multiple pieces from various manufacturers to all come together. It tends to operate beyond the
standard expertise of a company that makes, for example, household or electronic items,” says Adam Richardson, vice president of marketing at Uneka Concepts,
which in February moved to 5870 Stoneridge Drive.
Today’s emphasis on localization—sourcing packaging components close to the point of production—further complicates the equation. U.S. entities that have
made the shift to offshore manufacturing often assume that even simple business functions like trucking or overnight services will be as flexible and abundant
overseas as what they are used to at home, Richardson observes. Similarities exist, of course, but other cultures do certain things differently. “It’s not
necessarily that they are behind the times,” he points out, “but it’s different, and you have to understand the local supply chain,” whether in Singapore or
Guadalajara, Mexico.
In these situations, Uneka steps in to do the “heavy lifting.” The firm has extensive packaging experience and expertise, supplemented by “long-term
relationships and local support,” Richardson notes. “We know where the right manufacturers are for specific types of products. And, as a smart, experienced
design firm, we take manufacturing capabilities into account, so we don’t design something that can’t be built.
Fortunately, meeting these standards does not rule out creativity. In fact, Uneka Concepts’ projects often incorporate unusual elements, like a fancy
die-cut corrugated wrap or thermoformed inserts inside a folding carton, that give a package its distinctive appearance. Out- of-the-box conceptualizing can
provide unique and compelling solutions, he points out. A recent example is the bag-in-a-box container that looks like a woman’s clutch purse recently developed
for the Mad Housewife brand of wines.
The rush to environmentally friendly packaging also influences Uneka designs. “Some plastics are actually more green than paper because of their carbon
footprint, and helping clients navigate this area is a big portion of our business,” Richardson remarks. He’s also noticed a changing outlook on costs,
reporting that “more and more companies are considering green packaging even if it has a higher price tag.
Uneka’s new quarters in Hacienda will give it plenty of room to keep up with the 20 to 30 percent annual growth rate it has experienced since inception in 1999.
Along with roughly 6,000 square feet of offices, the company has 8,000 square feet of warehouse and lab space. The latter houses an array of equipment—CAD
stations, printers, cutters, drill presses, bandsaws, etc.—to make tangible structural and sales-presentation prototypes, although “in today’s world you can
do so much via computer-generated renderings,” Richardson confides.
The company’s total employee population approaches 40, divided among the Pleasanton headquarters, offices in Guadalajara, Shanghai, and Ningbo, China,
and a satellite sales office in Atlanta. For a peek into Uneka’s rich portfolio, go to www.uneka.com.
New computer package breakthrough: Get rid of the package!
By David Bellm -- Packaging Digest, September 4, 2008
In response to a challenge by Walmart, HP has radically redesigned the packaging of its Pavilion dv6929 notebook computer. Instead of conventional protective shipping materials and multiple boxes, the computer will be shipped in HP’s Protect Messenger Bag, a stylish and protective carrying bag with fabric made from 100 percent recycled materials.
According to HP, this approach allows for a dramatic reduction in overall packaging content and size while still delivering equal, if not better, product protection than conventional packaging. HP says the new packaging design also allows the company to fit 31 percent more products on each pallet. This conserves fuel and reduces CO2 emissions as it eliminates the equivalent of one out of every four trucks previously required to fulfill inventory needs.
For this design, Walmart has named HP the winner of its Home Entertainment Design Challenge, singling out the technology company for further reducing the environmental impact of personal computers.
"Caring for the environment is a personal choice that is becoming increasingly important for our customers,” said Steven DeWitt, senior vice president of HP Personal Systems Group. “We are honored that Walmart has not only recognized HP's efforts to ensure that technology and environment enthusiasts have more sustainable choices available to them, but to also join them to help reduce our combined environmental impact across the supply chain …”
The winning HP notebook will be displayed on shelves wearing only the HP Protect Messenger Bag. Customers who purchase the HP notebook will leave the store with the computer and its accessories cushioned safely in the notebook bag, as well as an offer for free recycling for any PC they wish to retire.
To read the entire article
http://www.packagingdigest.com/article/CA6593042.html?industryid=47537
Hybrid trend hits milk bottling
By Linda Casey -- Packaging Digest, February 1, 2010
Straus Family Creamery, Marshall, CA, is currently market testing an eco-friendly, two-part paper bottle. The new package, which is supplied by Ecologic Brands Inc., builds upon earlier bag-in-box formats, with an outer shell that has no plastic coatings and made of 100-percent-recycled and recyclable paper that is compostable and biodegradable. The inner PE pouch is made with 70-percent less plastic than traditional milk jugs.
As of January 2010, Straus Family Creamery has been using the Ecologic bottle to distribute one SKU—nonfat milk—at the Whole Foods' store in Oakland. Straus' primary packaging is a half-gal, returnable, reusable glass bottle.
Extending branding
“In principal, Ecologic is a bag-in-bottle with the consumer interface being almost identical to standard packaging,” says Julie Corbett, founder and CEO of Ecologic Brands, Inc. “The Ecologic bottle offers enhanced functionality [over bag-in-box formats] as it is easier to pour, hold and grip.”
The companies have been working on the bottle design, which aims to resemble Straus' trademark glass bottles, since March 2009,
Keeping it simple
While the bottle's structural design is very detailed in its replication of Straus' glass bottle, the Ecologic container's materials were purposely kept as close to their natural states as possible. “The bottle is designed to keep all the materials in their simple and natural forms so that they can be reconverted and remanufactured into something else,” says Corbett.
She adds that this further differentiates Ecologic bottles from other milk containers. “The current cardboard milk carton is a multi-laminated package where the materials are hard to separate from one another, which is why they are not recycled,” Corbett explains.
The same plastic—LDPE— is used for the closure as the lightweight interior pouch. In much the same way as a hybrid car integrates its gas- and electric-motor technologies for high performance. The LDPE pouch is designed to work in concert with the bottle's paper shell to protect milk as well as milk cartons or HDPE and glass bottles do.
Decorating, filling, coding
For this test, the bottle branding and nutritional information, as well as its UPC bar code, are displayed on an applied label. Ecologic says it is investigating direct-to-container printing options. Straus also is working on developing effective filling processes for the package, especially as it plans to expand the test to other San Francisco Bay Area stores after the 12-week test.
Expiration dates are coded onto the Ecologic bottles using a Domino A300 continuous ink-jet printer. Designed for coding in harsh environments, the A300 is housed in a 316-grade stainless-steel cabinet that is rated IP65. The coder also has a self-cleaning ink system with a large internal reservoir and nozzle seal. Electrically charged ink droplets are used to create high-quality characters based on a grid formation, which enables the printer to code a variety of substrates.
Planning wider adoption
Straus hopes that the Ecologic bottle will replace its HDPE bottles for retail stores that want to carry its organic milk but don't want to carry Straus' primary packaging. And Ecologic is looking closely at consumer adoption of the paper milk bottle. “Milk has the highest purchase frequency. It is important to understand repeat behavior versus novelty,” Corbett remarks. “The test will hopefully demonstrate that consumers are ready for better and more sustainable packaging choices.”